............Resume to be your Reliability Guide............

A guide is an invaluable resource to speed your reliability journey.    Avoid the pitfalls and delays by tapping into someone who has failed, learned, adapted, failed, adapted then succeeded.     Accelerate your journey, by partnering with someone who has… 

    

• Demonstrated Sustainable EBITDA Results

1.   Large aluminum Smelter a  42% reduction in R&M spend while doubling OEE in critical areas.   

2.   Aluminum Rolling Mill a 10% reduction in R&M spend (in 12 months) while sales increased 29%

3.   Over 7% ($115MM) in R&M spend savings across 31 global locations as Director of Reliability and Maintenance.

4.   Doubled wrench time at 2 locations through planning, kitting, scheduling, and staging.  
    

R&M savings is less than half the opportunity unleased through new found stability, freeing up resources, capacity improvements and sense of unity/winning of groups.

 

• 32 years of Experience

1.   Plant manager at 3 large industrial operations ( largest $1.5B in sales ; 2000 people)

2.   4 years as a Corporate consultant for reliability and maintenance practices for 31 global locations

3.   32 years in production and maintenance leadership.    Experience includes: Rolling Mills, Casting, Smelting, Coatings, Power      Generation, Investment Casting (Aerospace), alumina refining, coal and bauxite mining.  

4.   Lean journey began in 1993.   Reliability Excellence journey began in 2003.     

5.   Transformed multiple R&M programs from reactive to proactive which includes significant change management.   

6.   Efficient execution of maintenance through planning, scheduling, kitting and staging.
    

• The Heart of a Teacher

1.  In 2018, I created and was the first president of Alcoa University.   Our mission was to train the next generation of leaders soft and hard skills required to excel in today’s business.

2.  In 2019, I created “Reliability Man” YouTube Channel to “Bridge the gap between best practices and your reality”.     
    

• Education/Certifications

• CMRP issued by Society of Maintenance and Reliability Professionals (2008).

• Bachelor of Science in Mechanical Engineering

• Certificate of Leadership from Bastyr University Department of Applied Behavioral Science.

• Six-Sigma – Training internal to Alcoa

• Lean – Training internal to Alcoa